Peristaltic pump based liquid vial filling line

Chuangrui peristaltic pump application liquid vial filling line. Assist safe and efficient filling

Vial linkage line: It is composed of QCL series vertical ultrasonic bottle washer, ASMR tunnel type hot air circulation sterilization oven, KGF series vial liquid filling and stoppering machine, and can also be used as a stand-alone machine It is used for the production of water bottles with 2-25ml specifications. Able to complete spray water injection, ultrasonic rough washing, bottle outer wall water washing, bottle inner wall continuous two-cycle water washing, one blowing, one freshwater washing, continuous second blowing, continuous bottle blowing, preheating, drying off There are more than twenty procedures such as depyrogenation, cooling, pre-inflation, filling, post-inflation and stoppering.

【Detailed description】

◆ The bottle washer adopts manipulator to clamp the bottles, which is suitable for various specifications of vials;

◆ The bottle washing adopts the reciprocating tracking insertion method of water and gas spray needle, which has a good cleaning effect and saves energy. Equipped with a needle holder anti-shake device to improve the accuracy of the injection needle into the bottle and reduce the occurrence of needle breakage;

◆ The entire water gas pipeline and spray needle of the bottle washing is completely separated, which avoids cross-contamination and meets the requirements of GMP regulations;

◆ A buffer block is added before the screw of the bottle washing machine to protect the screw and reduce the effect of broken bottles;

◆ The bottle washing machine adopts an integrated imported synchronous belt to connect the bottle dial block to transport the ampoule, which is stable and reliable;

◆ The oven is heated by hot air circulation with uniform temperature and energy saving;

◆ The oven is equipped with protection against sudden power failure, which is safe for operation;

◆ The oven can be equipped with a circulating water cooling device, which does not consume the air volume of the room, reduces the risk of unbalanced pressure difference in the room, and has a good cooling effect;

◆ The oven can be equipped with a pressure differential automatic balance adjustment system to reduce a series of problems such as high-temperature offset caused by the pressure difference imbalance between the room and the oven, and the temperature increase in the filling and washing room;

◆ The oven is equipped with DOP detection interface (including wind pressure, wind speed, dust particle detection port);

◆ The cooling section of the oven can be equipped with sterilization function (FDA );

◆ Oven mesh belt can bring ultrasonic and CIP online cleaning system;

◆ The inner cavity of the oven can be washed by ***, multi-angle high-pressure water;

◆ The filling machine adopts the horizontal synchronous belt bottle transport mode, with high speed, accurate bottle separation, and convenient replacement of specifications;

◆ There is a certain distance between the transportation plane where the bottom of the bottle is located and the work surface, which is conducive to the passage of 100-level laminar wind flow and prevents turbulent pollution of the liquid medicine;

◆ The plugging part of the filling machine adopts a horizontal feed plug and horizontal disc suction plug, which has the characteristics of convenient observation, convenient feeding, and high-speed plug feed.

Advantages of peristaltic pump based liquid vial filling line:

High precision; the structure of the pump adopts a quick-connect disassembly mechanism, which is convenient for cleaning, disinfection, and filling of the peristaltic pump. It has high precision and a wide adjustment dose range.